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Wavy Nozzle 2

MinebeaMitsumi has developed a programmable coolant system device for removing dust and chips from manufacturing and industrial machining equipment. This model can be mounted to machine tools operating in small working areas, where mounting of a larger nozzle may be difficult. This new product supplies and directs coolant from almost any medium-pressure coolant pump device.

Features:

  • Small and functional size
  • Dedicated App to manipulate and program as little as one and as many as 50  Wavy Nozzle 2

Wavy Nozzle 2 does not require the use of a conventional wire controller.  Using our dedicated app with your smartphone, it becomes possible to use it as a wireless controller for wireless communication with Wavy Nozzle 2.    With our wireless app, using Bluetooth Mesh network, it is possible to manipulate with up to 50 Wavy Nozzle 2 units.  Stable use is possible even within large factories where reception is weak.

Some machine tools have a device to remove chips by spraying a coolant from a nozzle.   Many conventional nozzles are fixed to a location, where the nozzle angle frequently needs to be manually  adjusted depending on the material or processing method.

The Wavy Nozzle continuously injects a coolant at its target position via programmed actuation.  The idea of guiding chips are guided in one direction, preventing them from getting entangled.

The Wavy Nozzle 2 has three nozzle operating patterns optimized for removing machine dust and chips.  A user can select any suitable operating pattern among three modes:

Fix – operates at an arbitrary fixed angle

Sweep – operated by a reciprocating motion of the spray nozzle

Kick – operated by a reciprocating motion of the spray nozzle with variable speed

Product Specifications

Unit Dimensions (mm)                                       70 (D) X 146 (W) X 50 (H)

Control Board Dimensions (mm)                     100 (D) X 145 (W) split type X 21.4 (H)

Wireless Unit Dimensions (mm)                      70 (D) X 110 (W) X 40 (H) Cable length: 5,0000

Junction Cable                                                      6,000 mm – between spray unit and control board

Rated Voltage                                                       +24V DC +/- 10%

Minimum Starting current consumption      0.8A

Rated Current Consumption                            0.45A

Operating Temperature Range                        0 deg. C-to +50 deg. C

Operating humidity Range                               85% RH or below

Operating Mode                                                  3 modes (FIX, Sweep, Kick)

Nozzle Movement Speed                                   99

Maximum Operation Memories

M-code control (one-on-one mode)              5

M-code control (5-bit mode)                          31

Serial control                                                     99

M-code operation command signal              5 line

Discharge valve control signal input            1 line

Discharge valve control signal output         1 line

Serial control input                                          1 line

Alarm signal output                                         1 line

Signal tower signal input                                3 line

Counter signal input                                        2 line

General purpose input signal                        1 line

General purpose output signal                      1 line

 Specifications of pumps that can be  connected to this unit

Maximum discharge pressure:  4 MPa

Theoretical discharge amount:  22 L/min.

Usable coolants:

Oil-based coolants of Type N1 to Type N3 and water based coolants of Type A1, A2 specified in JISK2241:2000

Features:

Small and functional size

Dedicated App to manipulate and program as little as one and as many as 50  Wavy Nozzle 2

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