Ball Bearing Design – Designing to Lower Cost

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The majority of applications can be effectively handled using a “standard bearing.” A “standard bearing”, in this case, refers to a ball bearing that is in such worldwide demand that large volumes are produced. This virtually guarantees continuity of supply while assuring pricing benefits for the customer. Selection of a “standard bearing” at the design stage cannot be over emphasized. The considerations necessary to design for lower cost
include:

    • Dimensional size
    • Material type
    • Lubrication
    • Enclosures
    • Cage style (retainer)
    • Manufacturability
    • Assembly and fits
    • Packaging
    • Quality requirements

Ball Bearings
Designing to Lower Cost
Although different designers may vary in their approach to bearing selection, the following is one method that works well.

  • Establish operating, environmental and performance requirements such as load,
    speed noise, etc.
  • Select a bearing configuration to meet the above requirements.

Some examples of configuration types are:

  1. Flanged or unflanged
  2. With or without a snap ring
  3. Ball complement/size

 

  • Determine bearing envelope to accommodate shaft and housing requirements.
    This step is critical to cost. It is quite often more cost-effective to design the
    housing and shaft around a popular bearing size than vice versa.
  • Specify enclosures as necessary. Be careful not to specify a more expensive
    enclosure than necessary to perform properly in the application.
  • Specify required cage type. For the majority of cases, the standard cage for a
    particular chassis size will be adequate.
  • Determine the bearing noise rating that is required for the application. For most
    cases, our stand “No Code” noise rating will provide quieter bearing operation than most
    other components in the system. For extremely noise sensitive applications, a
    quieter noise rating can be specified.
  • Determine degree of precision needed for the ball bearings to achieve the performance requirements
    (ABEC Level). Do not over estimate what is truly necessary to achieve the
    desired performance.
  • Determine the radial play specification of the ball bearings. The standard radial play specification for
    a chassis size will be adequate to handle normal press fits, moderate temperature
    differentials and normal speeds.
  • Determine bearing lubrication requirements. This should include lubrication
    characteristics and the amount of lubricant needed for the bearing. This is a critical step in the
    performance and reliability of the bearing in the application.

Care should be taken throughout the design process with respect to both cost and performance. The key in designing for the lowest total cost is to involve the sales and application engineering staff early in the selection process. Ball bearing costs will be impacted greatly if the envelope dimensions are not given consideration at the time of bearing selection. Application engineers are there to help you in the design and selection process of the ball bearing, ensuring
your success.
 
About NMB  – NMB, a Minebea Group Company, is the world’s largest manufacturer of miniature precision ball bearings and a volume leader in the design and manufacturing of precision electro-mechanical components, including cooling fans, precision small motors and mechanical bearing assemblies, among others. NMB products can be found in the personal computing, networking, telecommunications, home entertainment, home electronics, automotive, medical and industrial markets.
For more information:
In North America:
NMB Technologies Corporation
A Minebea Group Company
9730 Independence Avenue
Chatsworth, CA 91311
info@nmbtc.com
http://www.nmbtc.com
In Europe:
NMB -Minebea- GmbH
Siemensstraße 30
63225 Langen
Deutschland
Telefon: +49 (0) 6103-913-0
Fax: +49 (0) 6103-913-220
Email: info_de@nmb-minebea.com